Process Engineer

Develop, optimize, and stabilize manufacturing processes for high-performance engineering plastics.

You’ll work closely with production, quality, and maintenance teams to improve extrusion operations, reduce variability, and support continuous improvement initiatives across the manufacturing floor.

Delaware, United States

On-site role

Full time

John Miller

Material properties

Industry applications

Material selection

Engineering innovation

About the Role

The Process Engineer plays a critical role in developing and maintaining stable, repeatable manufacturing processes at Quantum AEP.

This position focuses on extrusion process optimization, troubleshooting, process documentation, and implementation of advanced manufacturing practices using Industry 4.0 technologies and AI-driven process analysis.

The role requires a hands-on engineering mindset with strong technical problem-solving abilities and a focus on process consistency, product quality, and operational efficiency.

Key Responsibilities

Monitor and optimize extrusion, annealing, and material handling processes
Analyze process data and identify opportunities to improve consistency, throughput, and product quality
Troubleshoot manufacturing issues related to temperature control, pressure stability, dimensional variation, surface quality, and material behavior
Work closely with operators and production teams to maintain stable process parameters and standardized operating conditions
Support development and implementation of new manufacturing processes, tooling, and equipment upgrades
Assist with root-cause analysis and corrective actions for production deviations and quality concerns
Develop and maintain process documentation, operating procedures, and production records
Support implementation of Industry 4.0 systems, process monitoring tools, and AI-driven manufacturing improvements
Coordinate with maintenance and quality teams to improve equipment reliability and process control
Ensure safety, discipline, housekeeping, and operational standards are maintained on the shop floor

What You Will Be Measured On

Stability and repeatability of manufacturing processes
Product quality and reduction in process variability
Effectiveness of troubleshooting and corrective actions
Improvement in production efficiency, yield, and scrap reduction
Accuracy and completeness of process documentation
Contribution to process improvement and automation initiatives
Responsiveness to production and operator support needs
Reliability, accountability, and consistency in daily responsibilities

Skills

What we're looking for

Core competencies required for this position

Must have

Advanced Degree in Polymer Engineering
Experience in plastics extrusion, polymer processing, compounding, or high-performance materials manufacturing
Strong technical problem-solving and analytical skills
Understanding of manufacturing processes and industrial production environments
Hands-on mindset with strong attention to detail
Ability to work in a disciplined, process-driven manufacturing environment
Strong communication and teamwork skills

‍

Nice to have

Familiarity with extrusion parameters, thermal processing, and process troubleshooting
Experience with Industry 4.0 systems, production data analysis, or AI-assisted manufacturing tools
Experience working with engineering plastics such as PEEK, PPS, PEI, PVDF, or acetal
Exposure to process optimization, DOE, or continuous improvement initiatives
Familiarity with ERP or manufacturing data systems

Life at Quantum AEP

Where discipline, clarity, and hands-on learning shape every day

Culture

How we hire

We review every application carefully. Your resume, cover letter, and background tell us if you understand precision and engineering discipline.

Step 1

Application review

Our team reviews your resume to understand your experience, skills, and fit for the role. If your profile matches what we’re looking for, we’ll reach out to schedule a conversation. We review every application carefully.

Step 2

Initial conversation

A short phone/video call where we discuss your background, interest in the role, and basic expectations such as shift availability, responsibilities, and work environment. This helps us understand whether the role is a mutual fit before moving forward.

Step 3

Technical interview

You'll visit our facility and work through a technical scenario. We show you our equipment, discuss real production challenges, and see how you think through material and process problems.

Step 4

Offer and start

If we're aligned, we extend an offer. You'll begin onboarding with full access to our technical team, equipment training, and the documentation you need to succeed.

Application

Submit your application

Send us your resume and tell us why you're interested

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